ETA Process Instrumentation - since 1971

ETA Process Instrumentation -- Since 1971

ETA Associates merged with Process Instrumentation Inc. as of 9/1/2011. Visit our sister companies: Safety Inc and iFacility Service.

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Ametek Process Instruments LAND  Analyzers                     
LAND, an AMETEK Company, designs and manufactures a range of gas analyzers for monitoring combustion efficiency, pollutant emissions, opacity, dust and particulate matter concentration, coal fire detection and gas turbine blade temperatures.
Ametek Land Model 4200

Model 4500 MKII+                                               Download printable brochure.

The Model 4500 MkII+ is a continuous opacity (COMS) compliance monitor. It is for use on all types of industrial applications where dust emissions measurement is required. It uses advanced LED technology to achieve high measurement accuracy and outstanding reliability - having no continuously moving parts.

This monitor carries a wide range of compliance and performance approvals including those from the US-EPA and the ASTM.

It can report data as either opacity, dust density or optical density. It features fully automatic calibration (vital for compliance monitoring), high accuracy and a range of measurement outputs, suitable for a plant control system. There are also a large number of options to ensure optimum performance in specific plant operating conditions.

Features and Benefits

  • Designed for compliance applications - Approved to the latest standards
  • High reliability, low maintenance - No continuously moving parts
  • Automatic in-situ zero and span checking - Built-in calibration audit jig
  • Patented measurement technology - Unique "no-drift" zero check
  • Easily integrated into control system - RS-232 or RS-485 serial Modbus interface

Applications

Opacity %

US-EPA
40CFR60
PS-1 & PS-11

US-EPA
40CFR60
Procedure 3

US-EPA
ASTM D6216-07
Annex A

ASTM
Standard
D6216-03

Model
Name

Process/
Non-compliance

0 -20 up to
0 - 100

-

-

-

-

4200

Compliance

0 -20 up to
0 - 100

Y

Y

-

Y

4500 MKII+

Compliance

0 - 20 up to
0 - 100

Y

Y

-

Y

4500 MKIII

Compliance

0 -10 up to
0 - 100

Y

Y

Y

Y

4500 Premier

The Model 4500 MkII+ forms part of the highly successful 4000 series range of dust and opacity monitors. To view other opacity and dust monitors in the range go to Dust and Opacity Monitoring Products.

Applications

  • Power utilities
  • Incineration
  • Pulp and paper
  • Rock products
  • Steel
  • Cement
  • Glass
  • Refineries
  • Petrochemicals
  • Process industries
 
Specifications
Measuring
Technique: Cross stack, double pass / path transmissometry
Operating Wavelength: 520 ± 20 mm
Light Source: High Intensity LED
Range: Opacity 0 - 20 % to 0 - 100%
Optical Density 0 - 0.2 to 0 - 3.0
Dust Density 0 - 100 to 0 - 4000 mg/m3
User Selectable
Accuracy: ±0.2 Opacity
Linearity < 2% of range
Resolution: 0.1% Opacity: 0.001 Optical Density: 0.1 mg/m3 Dust
Suitable for Stacks diameter: 2 ft. to 82 ft / 0.6 to 25 m
Installation Pathlength: 3 ft to 82 ft / 0.97 to 25 m
Calibration: Automatic Zero and upscale calibration
Selectable interval 1 to 24 hours in 1 hour steps
Response Time: < 10s
(< 2s with no damping)
Calibration Error per ASTM D6216: < 2% Opacity
24 Hour Drift: < 0.3% Opacity
Long Term Drift: < 0.3% Opacity per month
Voltage Variation per ASTM D6216: < 0.2% Opacity (over 85 - 265 V a.c.
Thermal Stability per ASTM D6216: < 0.3% Opacity
(over -4 to +131º F / -20 to +55º C) range)
Ambient Light Sensitivity per ASTM D6216: < 0.3% Opacity
Insensitivity to misalignment: < 0.2% Opacity for +0.25 misalignment
Environmental
Operating Temperature: -4 to +131º F / -20 to +55º C)
(-40º F / -40º C with optional heater)
Max. Flue Gas Temperature: 1112º F / 600º C
Max Flange Temperature: 392º F / 200º C
Outputs
Modbus Interface: RS232 or RS485. Opacity, Dust, Optical Density, Status, Averaging and Range Information available.
Analogue output: Two isolated 4-20mA current outputs. Independently configurable as Opacity, Dust Optical Density, Calibration Drift or OPLR.
Relay outputs: System OK, Span calibration, zero calibration, Alarm 1, Alarm 2, Maintenance
Options
Air Blower Units
Automatic Fail-Safe Shutters
Weather Covers
Control Room Unit
Alignment Tool
Calibration Filters

Product Approvals

  • Meets or exceeds US EPA requirements for 40CFR60 Sections 13,17 and App. B PS1. App. F Procedure 3.
  • Meets or exceeds ASTM Standard D6216
  • TÜV approved to the requirements of 13th 17th, 27th and 30th BlmSchV and TA Luft 2002
  • MCerts approval
Patented Technology
The Model 4500 MkII+ uses a patented highly homogeneous advanced LED light source1 together with a patented “Flood LED” 2, to achieve the highest levels of stability and accuracy. The “no moving parts” optical system gives the dust emissions monitor exceptional reliability.

1 US Patent No. 6781695
2 UK Patent No. 2287785
2 US Patent No. 5617212

Easy Installation
The stainless steel Termination Box has a single, pre-terminated cable for connection to the dust monitor itself. All customer connections are made using rail-mounted terminals inside the box.

Simple Setup
The integral control panel provides all user setup, control and diagnostic information for the opacity monitor.

The Model 4500 MkII+ dust and opacity monitor meets the latest and most demanding environmental compliance monitoring standards.

1 US Patent No. 6781695
2 UK Patent No. 2287785
2 US Patent No. 5617212
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ETA Process Instrumentation, 119 Foster Street, Bldg. 6, Peabody, MA 01960 • (978) 532-1330 or sales(a)etapii.com
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