ETA Process Instrumentation - since 1971

ETA Process Instrumentation -- Since 1971

ETA Associates merged with Process Instrumentation Inc. as of 9/1/2011. Visit our sister companies: Safety Inc and iFacility Service.

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Ametek Process Instruments LAND  Analyzers                     

LAND, an AMETEK Company, designs and manufactures a range of gas analyzers for monitoring combustion efficiency, pollutant emissions, opacity, dust and particulate matter concentration, coal fire detection and gas turbine blade temperatures.
Ametek Land 4500 Premier

Model 4500 Premier                               Download printable brochure

The Model 4500 Premier is a continuous opacity (COMS) compliance monitor. It is for use on all industrial applications, especially where dust emission levels are very low, and opacity is less than 10%.

Key Features

  • Ultra-low level measurement - 0 - 10% opacity
  • High accuracy and repeatability - ±0.5% opacity accuracy

This monitor carries a wide range of compliance and performance approvals including those from the US-EPA and ASTM. It can report data as either opacity, dust density or optical density. There are also a large number of options to ensure optimum performance in specific plant operating conditions e.g. blower units etc.

Applications

Opacity %

US-EPA
40CFR60
PS-1 & PS-11

US-EPA
40CFR60
Procedure 3

US-EPA
ASTM D6216-07
Annex A

ASTM
Standard
D6216-03

Model
Name

Process/
Non-compliance

0 -20 up to
0 - 100

-

-

-

-

4200

Compliance

0 -20 up to
0 - 100

Y

Y

-

Y

4500 MKII+

Compliance

0 - 20 up to
0 - 100

Y

Y

-

Y

4500 MKIII

Compliance

0 -10 up to
0 - 100

Y

Y

Y

Y

4500 Premier

Features and Benefits

  • Outstanding reliability, low maintenance - Measures with no moving parts
  • Patented measurement technology - Unique "no-drift" zero check
  • Automatic in-situ zero and span checking - Built-in calibration audit jig
  • Range of instrument configurations - Outputs in opacity, extinction, or dust density
  • Fully user configurable - Integral control panel for set-up, control and diagnostic
  • Easily integrated into plant control system - Current loop O/Ps and Modbus interface

The 4500 Premier forms part of the highly successful 4000 series range of dust and opacity monitors. To view other opacity and dust monitors in the range go to opacity and dust monitoring products.

Applications

  • Incineration
  • Power utilities
  • Pulp and paper
  • Cement and roadstone
  • Steel (electric arc furnace)
  • Glass
  • Refineries
  • Petrochemicals
  • Process industries 
 
Specifications
Measuring
Technique: Cross stack, double pass / path transmissometry
Operating Wavelength: 520 ± 20 mm
Light Source: High Intensity LED
Range: Opacity 0 - 10 % to 0 - 100%
Optical Density 0 - 0.1 to 0 - 3.0
Dust Density 0 - 10 to 0 - 4000 mg/m3
User Selectable
Accuracy: ±0.5% Opacity
Linearity <2% of range
Resolution: 0.1% Opacity: 0.001 Optical Density; 0.1 mg/m3 Dust
Suitable for Stacks diameter: 2 ft. to 82 ft / 0.6 to 25 m
Installation Pathlength: 3 ft to 82 ft / 0.97 to 25 m
Calibration: Automatic Zero and upscale calibration
Selectable period 1 to 24 hours in 1 hour steps
Response Time: <10s
(<2s with no damping)
Calibration Error per ASTM D6216: <1% Opacity
24 Hour Drift: <0.3% Opacity
Long Term Drift: <0.3% Opacity per month
Voltage Variation per ASTM D6216: <0.2% Opacity (over 85 - 265 V a.c.)
Thermal Stability per ASTM D6216: <0.3% Opacity
(over -4 to +131º F / -20 to +55º C) range)
Ambient Light Sensitivity per ASTM D6216: <0.3% Opacity
Insensitivity to misalignment: <0.2% Opacity for ±0.25º misalignment
Environmental
Operating Temperature: -4 to +131º F / -20 to +55º C)
(-40º F / -40º C with optional heater)
Max. Flue Gas Temperature: 1112º F / 600º C
Max Flange Temperature: 392º F / 200º C
Outputs
Modbus Interface: RS232 or RS485. Opacity, Dust, Optical Density, Status, Averaging and Range information available.
Analogue output: Two isolated 4-20mA current outputs
Independently configurable as Opacity, Dust Optical Density, Calibration Drift or OPLR
Relay outputs: System OK, Span calibration, zero calibration, Alarm 1, Alarm 2, Maintenance
Options
Air Blower Units
Automatic Fail-Safe Shutters
Weather Covers
Control Room Unit
Alignment Tool
Calibration Filters

Continuous Product Development may make it necessary to change these details without notice.

Product Approvals

  • Meets or exceeds US EPA requirements for 40CFR60 Sections 13,17 and App. B PS1. App. F Procedure 3.
  • Meets or exceeds ASTM Standard D6216
  • Meets or exceeds US EPA CPS-001 for 0 to 10% Opacity Monitors.
  • Designed to meet EC directive 2000/76/EC on incineration of waste
  • TÜV approved to the requirements of 13th 17th, 27th and 30th BlmSchV and TA Luft 2002
  • MCerts approval
Patented Technology
The Model 4500 Premier uses a patented highly homogeneous advanced LED light source1 together with a patented “Flood LED” 2, to achieve the highest levels of stability and accuracy. The “no moving parts” optical system gives the dust emissions monitor exceptional reliability.

1 US Patent No. 6781695
2 UK Patent No. 2287785
2 US Patent No. 5617212

 

For further information on CPS-001 go to EPA Emission Measurement Center

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ETA Process Instrumentation, 119 Foster Street, Bldg. 6, Peabody, MA 01960 • (978) 532-1330 or sales(a)etapii.com
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